Hydraulic Compost Turning Machine

液压翻堆机.72

Hydraulic Compost Turning Machine

The hydraulic compost turner is a core piece of fermentation equipment used in organic fertilizer production, livestock and poultry manure treatment, and the resource utilization of organic waste. Powered by hydraulic drive technology, it combines advantages such as deep-turning and uniform aeration capabilities, high power, durability, and intelligent, user-friendly operation, enabling comprehensive turning and oxygenation of compost piles in trough-style systems. Thanks to its deep turning capacity, powerful drive, stable operation, flexible adjustment, and high level of automation, it has become a premium solution for large-scale, harmless manure treatment and the standardized, mass production of organic fertilizer.
Key components have been specially reinforced to withstand the challenging characteristics of organic fertilizer raw materials, which often feature high moisture and viscosity, the presence of sand, stones, and fibers, and corrosive properties. The main shaft of the turning rotor is constructed from thick-walled seamless steel pipe. The mixing tines are cast from high-chromium alloy steel and feature wear-resistant hard-faced welding on their surfaces. The hydraulic system is equipped with an air-cooled radiator to ensure stable oil temperatures during prolonged, high-load operation. The equipment often integrates a biological deodorization spray system that applies deodorizing microbial agents during the turning process, thereby suppressing the volatilization of ammonia and hydrogen sulfide at the source.

Hardware Configuration and Component Functions

The hardware components of the hydraulic compost turner primarily include:
(I) Frame assembly: A load-bearing structure that spans the composting channel.
(II) Hydraulic station assembly: Includes the motor, hydraulic pump, oil tank, and control valve assembly.
(III) Turning drum assembly: Includes the drum (driven by a hydraulic motor) and rake tines.
(IV) Travel assembly: Includes the travel hydraulic motor, drive wheels, chains, and travel wheels.
(V) Lifting assembly: Includes hydraulic cylinders, lifting arms, and drive arms.
(VI) Control assembly: Includes the operator console and PLC control system.

Comparative advantages over other windrow turning equipment

Hydraulic compost turners offer significant advantages over other turning equipment:
Compared to simple trough-style turners: They ensure uniform turning with no dead zones, achieving a material decomposition rate of over 95%. The fermentation cycle is reduced from 60 days (natural composting) to just 7–15 days. They can handle high-moisture materials and are less prone to jamming.
Compared to mechanically driven turners: Turning depth is increased by 30%, and operational stability is improved by 30%–40%. The material exchange rate reaches 90% (compared to only 60% for mechanical models).
Compared to large wheel-type turners: They feature a more compact structure and require lower investment costs.
Summary of core advantages: Hydraulic compost turners excel in turning depth (1.5–3 meters), power output (1.5–2 times that of standard models), operational stability (minimal shock loads), adjustment flexibility (stepless lifting and speed control), and automation (fully automatic cyclic operation).

Application Landscape and Audience Distribution

Hydraulic compost turners serve a wide range of applications and user groups:
Large-scale organic fertilizer manufacturers: Producing commercial organic fertilizer from livestock manure, crop stalks, and similar materials.
Industrial-scale livestock farms: Processing waste such as pig, cattle, and chicken manure.
Municipal sludge treatment plants: Aerobic composting of urban sewage sludge.
Agricultural waste treatment centers: Processing agricultural by-products like crop stalks and rice husks.
Industrial organic waste treatment facilities: Processing materials such as sugar mill filter mud, distillery grains, and pharmaceutical residues.
Compound fertilizer plants, horticultural nurseries, and button mushroom farms: Used for fermentation, decomposition, and moisture reduction.

Operational Mechanism and Fermentation Principles

The operating mechanism of the hydraulic compost turner is based on a synergistic model combining hydraulic drive, deep-layer turning, and natural oxygenation. The equipment travels smoothly along the fermentation channel rails, with the hydraulic system providing robust, steady power to drive the high-speed rotation of the turning drum. Wear-resistant alloy steel rake teeth, arranged in a staggered pattern on the drum, deeply scoop up, break apart, and throw the material backward. Hydraulic cylinders precisely control the lifting height of the turning drum, allowing for flexible adaptation to varying pile heights and material conditions across different fermentation stages. The entire process enables automated, continuous operation encompassing turning, oxygenation, and displacement.

Coordination between the fermentation process and the production line

The hydraulic compost turner plays a pivotal role in the aerobic fermentation process. The front section of the equipment can be configured with a blending and mixing system to combine raw materials and additives in specific proportions before feeding them into the fermentation tank. The machine operates by moving back and forth within the tank; through deep turning and aeration, oxygen-deprived "cold material" from the bottom is brought to the surface, while dry "hot material" from the surface is buried within the mass, creating optimal conditions for the proliferation of aerobic microorganisms. The rear section of the system can be equipped with machinery for crushing, granulation, drying, cooling, screening, and packaging. Its consistent turning performance ensures the supply of high-quality feedstock—characterized by appropriate moisture content and uniform particle size—for subsequent crushing and granulation stages.

Models and Specifications of Hydraulic Compost Turners

Hydraulic Lifting Compost Turning Machine
ModelMain MotorWalking MotorMoving MotorHydraulic Pump Motor
FPY422kw1.5kw1.1kw4kw
FPY530kw1.5kw1.5kw4kw
FPY637kw2.2kw1.5kw4kw

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