Vertical Disc Mixer

Vertical disc mixers can process a wide range of materials, including powders, granules, and viscous materials. These include: fertilizers (organic fertilizer, compound fertilizer, potting soil, humic acid, etc.); chemicals (coatings, additives, chemical powders, etc.); and building materials (architectural coatings, insulation materials, etc.). Processing capacities range from 1 t/h to 16 t/h.

Operating Mechanism and Hybrid Principle

The vertical disc mixer operates based on the synergistic effect of centrifugal dispersion and gravity diffusion. A motor drives the disc to rotate at high speed. Material falls into the disc from the top inlet and is instantly carried to a high position by the mixing teeth. Under centrifugal force, the material moves radially outward along the disc. Under gravity, the material falls in a parabolic trajectory. Countless collisions, penetrations, and diffusions occur between particles. The residence time of the material in the disc can be precisely controlled by adjusting the disc rotation speed and the discharge port height. The entire process achieves rapid conversion from multi-component raw materials to a homogeneous mixture.

Hybrid process and production line coordination

Vertical disc mixers play a crucial role in production lines across various industries. The front end of the equipment receives crushed and screened materials; the equipment then performs three-dimensional mixing; after the mixed materials reach the required uniformity, they proceed to subsequent granulation and packaging processes. The uniformly mixed materials, upon entering the granulator, result in a higher pellet formation rate and more consistent particle strength. When applied to the soil, nutrients are released evenly, avoiding the risk of root and seedling burn caused by excessively high local concentrations. The equipment supports 24-hour uninterrupted stable production, fully adaptable to the needs of large-scale production.